SOLUTIONS

Automation engineered around your process.

From individual systems to integrated production solutions, we engineer automation around throughput, reliability and the way your plant actually operates.

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Solutions

Start with the problem, not the product

Each engagement begins on the shop floor. We map the constraint, define the approach, then select the technology — in that order.

Automated Assembly

01

Automated Assembly

Problem

Manual assembly stations vary operator to operator, and quality escapes are found only at the end of the line.

Approach

Stations are re-engineered around the part: fixtures locate it, automation performs the operation, and verification happens in the same cycle.

Technology

Special purpose machinesFixtures & gaugesPick & placeVision verification

Application

Sub-assembly and final assembly stations in engineering and automotive manufacturing.

Material Handling

02

Material Handling

Problem

Parts, bins and pallets are moved by hand between machines, creating bottlenecks, damage and ergonomic risk.

Approach

Transport is designed as a system — conveyors, transfer trolleys and handling equipment matched to the load, layout and throughput.

Technology

Belt & roller conveyorsChain & slat conveyorsTransfer trolleysLift tables

Application

Plant internal logistics, line feeding, warehouse and dispatch operations.

Robotic Integration

03

Robotic Integration

Problem

A robot alone does not solve a production problem — the cell around it does.

Approach

MVTECH engineers the complete cell: layout, tooling, fixtures, indexing, safety and line interface, with the robot as one element of the system.

Technology

Industrial robotsEnd-of-arm toolingTurntablesSafety guarding

Application

Machine tending, welding, handling and inspection cells.

Vision Inspection

04

Vision Inspection

Problem

Visual checks depend on operator attention, and defects reach the customer.

Approach

2D or 3D vision is placed at the point where the defect is created, with tools configured for the specific feature, and a pass / fail decision fed back to the line.

Technology

2D machine vision3D machine visionVision softwareLighting design

Application

Defect detection, presence-absence, dimensioning, assembly verification.

Traceability & Marking

05

Traceability & Marking

Problem

Components cannot be traced back to the batch, machine or operation that produced them.

Approach

Permanent marking is applied in-process by laser or dot peen, then read back by scanners so every part carries a verified identity.

Technology

Fiber laser markingDot peen markingBarcode readersPart tracking

Application

Serial numbers, logos and traceability codes on metal and plastic components.

Gauging & Quality Control

06

Gauging & Quality Control

Problem

Measurement happens offline, so a drifting process is discovered long after the parts are made.

Approach

Smart auto gauging and auto run-out systems using laser and camera sensors bring measurement into the cycle and log the result.

Technology

Laser sensorsCamera vision sensorsAuto run-out systemsChecking gauges

Application

In-line gauging, run-out measurement and process control.

Special Purpose Automation

07

Special Purpose Automation

Problem

The operation is specific to your product, and no standard machine on the market performs it.

Approach

A machine is engineered from first principles — structure, motion, tooling, controls — and proven against the real part before dispatch.

Technology

Mechanical designMotion systemsPneumaticsPLC controls

Application

Pressing, joining, testing and process-specific stations.